Power Machines improve measurement efficiency using digital tools

Power Machines JSC, in collaboration with Inline Group, has implemented a digital project for filling measurement cards using voice data input based on the Russian software platform IKSAR. The pilot site for the project was the Leningradsky Metal Plant, where various types of turbines — steam, hydraulic, and gas — are manufactured.

The turbine production cycle involves both comprehensive and spot control of key parameters at all stages. To support this, engineers prepare measurement cards that are then passed to Quality Control (QC) specialists and shop-floor process engineers. Prior to the project, measurement cards were filled out manually — printed forms were used to record values by hand. These paper cards were then submitted to engineers for analysis of deviations and to technologists for drafting rework instructions. Typically, two QC employees were involved in the process: one took the measurements, and the other recorded them on paper as dictated.

Within the digital transformation initiative, with the direct involvement of Power Machines' Digital Development Department, these measurement cards were converted into digital format.

In the new setup, engineers use IKSAR’s specialized interface to digitize measurement cards and notify QC staff. The QC team then accesses these digital forms via mobile devices (tablets) and begins the data entry process. The system allows predefining the order in which parameters should be measured and entered.

A key feature of the solution is the ability to enter data either manually via an on-screen keyboard or through voice input. The platform automatically recognizes spoken values, converts them to text, and enters them into the correct field in the card, before moving to the next parameter in sequence.

The entire measurement process is mirrored in real time on a large TV screen at the production site. IKSAR developed a dedicated interface for this display, allowing real-time monitoring of measurement progress.

Thanks to the project, a single employee can now handle the entire measurement and recording process, with data immediately entering the central information system. This enables engineers and technologists to analyze the values in real time, clarify issues promptly, and generate rework instructions faster.

This digital solution significantly reduces errors in filling out measurement cards, shortens verification and final documentation preparation time (as measurement cards are part of the product’s quality passport), and increases the overall efficiency of control measurements at each production stage.

At present, the company is discussing plans to expand and replicate the solution to other products, workshops, and production lines.